Drones are revolutionizing internal inspections in the cement industry, bringing safety, cost reduction, and efficiency. Discover the six main benefits of this technology and learn how XD4Solutions, the official representative of Flyability in Brazil, can help your company implement this innovative solution.
Traditional Inspection vs. Drone Inspection
Previously, inspectors had to physically enter assets such as cement silos, slurry tanks, and cyclones, using scaffolding and rope access to collect visual data. Now, with high-quality indoor drones, these locations can be inspected safely and efficiently without exposure to risks.
Key Benefits of Using Drones for Cement Industry Inspections
1. Increased Worker Safety
Traditional inspections involve confined spaces and working at heights, increasing the risk of serious accidents. With the Elios 3 drone, inspectors can remotely collect visual data without entering the asset, drastically reducing hazards.
🚀 Avoid unnecessary risks! Contact XD4Solutions and discover how to ensure your team’s safety.
2. Significant Cost Reduction
A global cement company saved $50,000 on a single inspection using an indoor drone. The main savings come from:
✅ Less downtime, reducing visual data collection time by up to 50%.
✅ Eliminating scaffolding, which can cost thousands of dollars per inspection.
3. Faster Inspections and Less Downtime
During a cyclone inspection, a company saved 16 hours of downtime by replacing scaffolding with the Elios 3. This means higher productivity and fewer interruptions in production.
4. Access to Hard-to-Reach Areas
Cyclones, ducts, and chimneys often have areas that are inaccessible to inspectors. With indoor drones, every inch can be inspected, preventing failures before they become serious problems.
5. High-Quality Visual Data & Digital Twins
Drones collect 4K images and use LiDAR technology to create 3D models of assets, making predictive maintenance and decision-making easier.
6. More Frequent Inspections & Improved Processes
Thanks to drone agility, inspections can be conducted more frequently, allowing managers to access real-time data to optimize production and extend equipment lifespan.
The Future of Industrial Inspections
Holcim, one of the world’s largest cement companies, has already adopted Elios 3 drones for inspections, cutting costs and enhancing safety. This technology is here to stay, ensuring a strong ROI for industry leaders.
🚁 Want to transform your inspections with drones? Contact XD4Solutions today and discover how we can help you implement this solution efficiently and safely!
