Aerial Revolution: How the ELIOS 3 Is Transforming Heavy Industry

Technology advances in leaps, and with it, industrial processes evolve as well. At the heart of this transformation is the ELIOS 3 the most robust and innovative drone from Flyability, designed specifically for indoor, hazardous, and hard-to-reach environments. If you work in heavy industries such as steel, mining, cement, or oil platforms, this equipment is not just a luxury it’s an operational revolution.

XD4Solutions, Flyability’s official representative in Brazil, brings to the national market one of the biggest breakthroughs in industrial inspection and mapping technology in recent years. Equipped with LiDAR sensors, SLAM navigation, onboard intelligence, and an ultra-resistant design, the ELIOS 3 is already shaping the future of inspection across five critical applications in heavy industry.


ELIOS 3 for Boiler and Pressure Vessel Inspection

Few areas require as much caution as the inspection of boilers, furnaces, and pressure vessels. The ELIOS 3 eliminates the need for lengthy shutdowns and complex scaffolding. Thanks to its LiDAR navigation and 4K cameras with powerful lighting, it performs detailed internal scans with unmatched precision.

Additionally, the drone offers real-time 3D modeling, enabling engineers to accurately and safely visualize defects and corrosion points. Reducing downtime saves money but reducing human risk is priceless.


ELIOS 3 in Underground Mines and Industrial Tunnels

In environments with low visibility, no GPS, and high collapse risk, the ELIOS 3 shines both literally and technologically. Using SLAM (Simultaneous Localization and Mapping), it navigates in real time without relying on GPS, making it ideal for inspections in tunnels, underground galleries, and mines.

This application is vital for ensuring structural integrity and preventing accidents. The ELIOS 3 captures 3D images and data in areas that would previously require direct human intervention, exponentially increasing safety and efficiency.


ELIOS 3 for Inspection of Silos, Tanks, and Enclosed Warehouses

Silos and tanks are among the most challenging environments for visual inspections dark, confined, and geometrically complex. These spaces once required the risky entry of personnel. Now, with the ELIOS 3, detailed internal inspections can be performed without compromising safety.

Moreover, with digital modeling generated by LiDAR data, it’s possible to calculate tank volume, plan maintenance, and map critical areas. A major advantage is the ability to revisit the structure’s “digital twin” to monitor changes over time.


ELIOS 3 in Tall Structures: Chimneys, Towers, and Steel Frameworks

Industrial chimneys, exhaust towers, and tall metal structures usually require scaffolding, cranes, or rope access costly and dangerous options. With the ELIOS 3, visual and geometric inspection of these structures is done remotely with extreme precision.

Equipped with an advanced stabilization system and collision sensors, the ELIOS 3 can operate safely near walls, beams, and irregular surfaces. This cuts down logistics and operational costs while speeding up integrity audits.


ELIOS 3 for Monitoring Explosive Environments and High-Risk Areas

One of the ELIOS 3’s most important features is its certification for use in explosion-risk areas (ATEX). This makes it perfect for chemical plants, refineries, and petrochemical operations, where a single spark can be catastrophic.

Its protective enclosure and spark-free design ensure safe inspections in sensitive zones. Combined with visual and LiDAR data, the ELIOS 3 delivers essential insights for predictive maintenance and incident prevention.


Why the ELIOS 3 Is the New Standard in Heavy Industry

Flyability’s ELIOS 3 is more than an industrial drone it’s a flying data platform. With integration to software like Inspector 4.0 and compatibility with BIM and CAD systems, it delivers not just footage, but actionable intelligence.

Key Benefits:

  • Eliminates the need for scaffolding or rope access
  • Reduces downtime and inspection costs
  • Increases safety for technicians and engineers
  • Produces accurate digital models in real time
  • Operates in GPS-denied and low-visibility environments

The New Era of Industrial Inspection Begins with the ELIOS 3

Heavy industry is undergoing a quiet but radical transformation. The ELIOS 3 doesn’t just inspect it redefines how we see, access, and understand industrial environments. With gains in safety, cost savings, and precision, this drone is quickly becoming an essential tool for the industry of the future.

And the best part? You don’t have to wait to innovate.

Get your ELIOS 3 from experts in heavy industry.
XD4Solutions is the exclusive Flyability representative in Brazil.
We provide technical support, training, maintenance, and specialized consulting.

Contact us for a personalized demo today!

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