Inspection and monitoring of industrial infrastructure are essential to ensure safety and operational efficiency. The Elios 3 UT Payload, developed by Flyability, revolutionizes the industry by enabling remote and highly secure thickness measurements. By combining ultrasonic (UT) technology with a robust and agile drone, it eliminates the need for manual inspections in hazardous and hard-to-reach environments.
What is the Elios 3?
The Elios 3 is an indoor inspection drone equipped with an advanced SLAM-based (Simultaneous Localization and Mapping) navigation system. Designed to operate in confined spaces, it offers:
- Exceptional stabilization even in harsh environments.
- Collision resistance, thanks to its protective cage.
- Modular capability, allowing the integration of different payloads, such as the UT Payload for thickness measurements.
What is the UT Payload?
The UT Payload is an ultrasonic sensor attached to the Elios 3, capable of measuring the thickness of metallic materials with high precision. This technology detects corrosion, wear, and structural failures without direct surface contact, ensuring fast and reliable inspections.
How Does the Elios 3 UT Payload Work?
The Elios 3 UT Payload combines ultrasonic sensors with drone mobility to perform measurements without direct human intervention. The process includes:
- Autonomous or controlled flight to the structure to be inspected.
- Emission of ultrasonic waves to measure material thickness.
- Data collection and real-time transmission for immediate analysis.
- Generation of digital reports to facilitate decision-making.
Benefits of Remote Measurements with the Elios 3 UT Payload
Enhanced Safety
- Eliminates the need for ladders, scaffolding, or lifting equipment.
- Reduces worker exposure to toxic or high-risk environments.
Precision and Reliability
- Uses high-fidelity ultrasound technology for accurate measurements.
- Minimizes human errors present in manual measurements.
Time and Cost Savings
- Reduces equipment and operational downtime.
- Lowers costs for access structures and specialized labor.
Applications of the Elios 3 UT Payload Across Different Industries
Oil & Gas Sector
- Pipeline and tank inspections without halting operations.
- Internal corrosion monitoring on offshore platforms.
Maritime Industry
- Structural integrity assessment of ship hulls.
- Inspection of internal compartments without the need for docking.
Power Generation
- Monitoring of pipes and boilers in power plants.
- Thickness assessment of critical metal structures.
Mining & Cement
- Inspection of rotary kilns and storage silos.
- Identification of wear in transfer chutes and conveyors.
Chemical & Food Industry
- Tank and pipeline inspections without physical contact.
- Monitoring of pressurized equipment’s structural integrity.
Advanced Features of the Elios 3 UT Payload
- FlyAware™ SLAM Engine
Enables precise 3D mapping of indoor environments. - 3D Live Map
Real-time environment display for better inspection planning. - Collision-Resistant Design
Protective cage allows operation in confined spaces without damage risks. - Automation & Digital Reports
Automatic report generation with geo-referenced data and inspection history.
Case Studies: Elios 3 UT Payload in Action
Case 1: Oil Refinery
- 60% reduction in tank inspection time.
- Early corrosion detection without opening the structure.
Case 2: Maritime Industry
- Complete hull thickness evaluation of a tanker in just one day.
- No need for divers or prolonged docking.
Case 3: Thermal Power Plant
- Remote inspection of pressurized boilers without system shutdown.
- Automatic digital report generation for predictive analysis.
The Elios 3 UT Payload represents a major breakthrough in industrial inspections, enabling remote and safe measurements with high precision. Its technology reduces costs, improves safety, and optimizes operational efficiency across multiple industries.
Get Your Elios 3 UT Payload with XD4Solutions
XD4Solutions is the official Flyability representative in Brazil. If you’re looking to modernize your inspections and ensure safety and efficiency in your operations, contact us today and discover how the Elios 3 UT Payload can transform your business.
Get in touch and request a quote now!
