With the advancement of digital technologies and the emergence of Industry 4.0, new tools are revolutionizing how companies operate, monitor, and manage their assets. In this context, Flyability’s Elios 3 stands out as one of the most disruptive tools on the market for drone inspections in complex industrial environments. Officially represented in Brazil by XD4Solutions, Elios 3 is more than just a drone: it’s a catalyst for digital transformation.
Elios 3 in Industry 4.0: A Technological Leap
Industry 4.0 marks the integration of technologies such as IoT, artificial intelligence, automation, and real-time data analytics into industrial processes. This is precisely the ecosystem where Elios 3 shines. Designed for internal inspections in confined and hazardous spaces, it provides valuable data that was previously inaccessible or dangerous to obtain.
Revolutionary Design and Operational Safety
Elios 3 features a structure protected by a durable spherical cage, enabling safe flights in environments with obstacles, without the risk of damaging collisions. With high-precision LiDAR sensors, thermal and RGB cameras, it can map, scan, and record 3D spaces with full fidelity—even in areas with no lighting or ventilation.
3D Mapping with LiDAR: High-Resolution Scanning
One of Elios 3’s key differentiators is its onboard LiDAR scanner, which enables the creation of highly accurate digital twins. This gives engineers, technicians, and managers a complete view of the inspected environment, supporting safer and more effective strategic decisions. The data can be directly integrated into modeling software like GeoSLAM and PointCab.
Real Use Cases: Transforming Inspections Across Industries
Elios 3 is already being used globally in sectors such as:
- Mining: Inspecting tunnels and chutes without needing to halt operations.
- Energy: Inspecting wind turbines, boilers, and storage tanks.
- Oil & Gas: Safe access to pressure vessels, flare stacks, and pipelines.
- Infrastructure: Assessing bridges, tunnels, and sewage systems.
- Steel Industry: Inspecting furnaces, converters, and high-risk areas.
Cost Reduction and Efficiency Gains
Using Elios 3 can drastically reduce the time and cost of inspections. By eliminating the need for scaffolding, cranes, and human exposure, logistical and operational costs decrease. Additionally, with more frequent and detailed inspections, it’s possible to act preventively, reducing failures and unexpected shutdowns.
Safety First
In environments where human presence poses a risk, Elios 3 steps in to keep professionals safe. Whether in areas with toxic gases, unstable structures, or extreme temperatures, the drone acts as a technological shield, replacing human labor with a high-precision robotic system.
Autonomy and Ease of Operation
Despite being a highly advanced drone, Elios 3 was designed to be intuitive to operate. With a simple control interface and AI-stabilized flight system, even operators with basic training can perform high-efficiency inspections after a short training session.
Inspector 4.0 Software: Smart Data Management
Flyability developed Inspector 4.0, a robust software that integrates the images and data captured by Elios 3. It allows the generation of comprehensive reports, including measurements, annotations, and 3D visualizations that simplify audits, maintenance planning, and comparative analyses over time.
Elios 3 and Industrial Sustainability
Using Elios 3 also represents an important step toward sustainability. By optimizing processes and preventing structural damage through proactive inspections, it promotes more conscious resource usage and reduces the environmental impact caused by technical downtimes and corrective interventions.
Computer Vision and Autonomous Future
With embedded AI integration, Elios 3 can identify patterns, detect anomalies, and even predict future failures based on visual and thermal analysis. This continuous learning capability paves the way for autonomous operations, where the drone can proactively act within industrial environments.
Digital Transformation Begins in the Air
Elios 3 is not just another drone. It is a digital transformation tool, capable of capturing data that drives innovation, efficiency, and safety across various industries. Its presence in Brazil through XD4Solutions ensures specialized technical support, certified training, and full-service solutions for companies looking to elevate their technological level.
Why Choose XD4Solutions as Flyability’s Partner in Brazil?
- Official representation of Flyability.
- Certified technical team trained by the manufacturer.
- Excellent after-sales support.
- In-person and remote training.
- Ready-to-deliver and demonstration equipment.
Elios 3 has arrived to break paradigms. More than a drone, it is an integrated solution for safe, precise, and intelligent industrial inspections. Combining robustness, cutting-edge technology, and advanced software, it symbolizes everything Industry 4.0 represents: automation, connectivity, and predictive analytics. If your company seeks operational excellence, risk reduction, and productivity gains, Elios 3 is the right investment.
Ready to transform your operations with Elios 3?
Get in touch now with XD4Solutions, the official Flyability representative in Brazil.
